Subaru Engine Power Blocks vs. Short Blocks - Crawford Performance

Subaru Engine Power Blocks vs. Short Blocks

Making more power isn’t always about brute force; it’s often about improving efficiency. Your engine is essentially a complex air pump, and the better it can breathe, the more power it can make. This is the principle behind some of the most effective upgrades you can make to your vehicle. While a fully built short block provides the strength to handle massive increases in boost, other components focus on optimizing the air your engine already uses. Subaru engine power blocks are a perfect example of this, designed specifically to enhance airflow dynamics for a stronger, more responsive powerband. Here, we’ll break down these two approaches to help you build a smarter, more efficient engine.


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Key Takeaways

  • Choose the Right Block for Your Build: A Billet Power Block is a bolt-on upgrade for immediate mid-range torque gains, while a performance short block is the heavy-duty foundation required for a complete high-horsepower engine rebuild.
  • A Professional Tune is Non-Negotiable: Installing a performance block fundamentally changes your engine's airflow, making a professional tune essential to safely unlock power and protect your engine from damage.
  • Prioritize High-Quality Materials: Insist on parts machined from solid billet aluminum. This superior construction provides the strength and durability needed to handle increased power, ensuring your investment lasts.

Power Blocks vs. Short Blocks: What's the Difference?

When you start exploring engine upgrades for your Subaru, you'll quickly run into terms like "Power Block" and "short block." While they both sound like they're about adding power, they are fundamentally different components that serve very different purposes in a performance build. One is a strategic bolt-on modification designed to optimize airflow, while the other is the very foundation of a high-horsepower engine. Understanding the distinction is the first step in planning your upgrade path and making sure you invest in the right parts for your specific goals, whether you're aiming for better daily driving response or building a track monster. Let's break down what each one is, what it does, and how it impacts your car's performance.

Defining "Power Blocks": The Intake Spacer

Think of a Power Block as a precision-engineered spacer that fits between your engine's intake manifold and cylinder heads. At Crawford Performance, we call them Billet Power Blocks (BPB). Their job is to lengthen the intake runners—the passages that deliver air into the engine. By making these runners longer, the Power Block changes the engine's airflow dynamics, which can lead to noticeable gains in low-end and mid-range torque. It’s an effective and relatively simple modification that enhances your engine's breathing ability without requiring a complete teardown. This makes it a popular first step for enthusiasts looking for a tangible performance improvement that won't take their car out of commission for weeks.

Understanding Short Blocks: The Foundation of Power

A short block is far more than a simple bolt-on. It's the core of your engine, consisting of the engine block itself, the crankshaft, connecting rods, and pistons—all pre-assembled. A performance short block is the go-to solution when you're planning a serious power build that your stock engine internals can't handle. It serves as the robust foundation needed for significant horsepower increases from upgrades like a larger turbo or supercharger. While installing a short block is a major undertaking that requires significant mechanical skill to complete the full engine assembly, it provides the structural integrity necessary for building a reliable, high-output motor. It's less about starting from scratch and more about building on a solid, professionally assembled base of performance parts.

Clearing Up Common Misconceptions

Let's clear the air on a few points of confusion. A common myth in the engine-building world is that a block absolutely must be sleeved to handle more power. While sleeving has its place in extreme-horsepower applications, modern Subaru engine blocks are incredibly robust and often don't require it for many high-performance street and track builds. On the other side of the spectrum, some drivers worry that adding Power Blocks might compromise long-term engine reliability. Rest assured, these components are engineered to integrate seamlessly with your engine. They are designed for durability and won't negatively affect the engine's lifespan, making them a trusted upgrade for everything from daily drivers to dedicated overlanding solutions.

How Each Affects Performance

So, how do these upgrades translate to the driving experience? A Power Block provides a more immediate and accessible performance gain. By improving torque in the lower and middle sections of the RPM range, it makes your car feel more responsive and quicker off the line during daily driving. It’s a fantastic way to make your Subaru Crosstrek upgrades felt on every trip. A performance short block, on the other hand, doesn't add power on its own. Instead, it enables massive power gains. It’s the strong foundation that allows you to safely push hundreds of additional horsepower through your engine with other modifications. The choice depends entirely on your goals: a Power Block refines your current setup, while a short block prepares you for a whole new level of performance.

Anatomy of a High-Performance Engine Block

When you push your Subaru to its limits, the factory engine block is often the first component to find its breaking point. High-performance engine blocks are engineered from the ground up to handle immense stress, heat, and power. They aren’t just stronger versions of the original; they are completely redesigned with superior materials and intelligent features that work together to create a reliable foundation for any build, whether you’re aiming for the podium or a remote campsite. Understanding what goes into these blocks reveals why they are a critical investment for serious enthusiasts.

The Strength of Billet Construction

The ultimate measure of an engine block's durability often comes down to its construction. Many high-performance blocks rely on billet aluminum, and for good reason. Unlike cast blocks, which are made by pouring molten metal into a mold, billet components are machined from a single, solid piece of aluminum. This process eliminates the microscopic pores and inconsistencies that can create weak points in cast parts. The result is a component with exceptional structural integrity, built to withstand extreme cylinder pressures and torsional forces without flexing or failing. A quality billet block is an investment in durability that is truly built to last.

Engineered for Superior Airflow

Power isn't just about strength; it's about efficiency. A high-performance engine needs to breathe, and that’s where airflow dynamics come into play. Our Crawford Billet Power Blocks (BPB) are a perfect example of this principle. These components are specifically designed to raise your engine's intake manifold, which effectively lengthens the intake runners. By extending the path the air travels, you improve the engine's volumetric efficiency, especially in the mid-to-high RPM range. This allows your engine to take in a denser air-fuel mixture, leading to more complete combustion and, ultimately, more horsepower and torque.

Integrated Cooling for Maximum Reliability

Heat is the enemy of performance and reliability. High-performance engine blocks address this with designs that improve cooling capacity. Many top-tier short blocks feature a "Closed Deck" design, which adds material to support the top of the cylinder walls. This reinforcement prevents the cylinders from distorting under high boost, ensuring a proper piston ring seal and consistent performance. More importantly, this robust design allows for optimized coolant passages that efficiently draw heat away from the combustion chamber. Better cooling keeps temperatures stable, reduces the risk of detonation, and ensures your engine remains reliable lap after lap.

Reinforced for Extreme Power

A stock engine block can only handle so much power before it becomes a liability. Performance blocks are engineered and rated to withstand specific horsepower levels, giving you a clear path for your build. It’s common to see aftermarket blocks rated for anything from 550 to over 1,000 horsepower. This capability comes from a combination of superior materials, closed-deck reinforcement, and stronger internal components. By choosing a block built for your power goals, you create a solid foundation that won’t fail when you introduce more boost and aggressive engine tuning services.

How to Choose the Right Performance Block

Choosing the right block for your Subaru build comes down to understanding your goals and the options available. Whether you're aiming for a modest power increase for your daily driver or building a dedicated track machine, the block you select is a critical decision. It’s not just about adding power; it’s about adding reliable, sustainable power that works with your entire setup. Let's walk through how to evaluate your options, from targeted airflow enhancers to full-on engine foundations, so you can make an informed choice for your vehicle.

The Crawford Performance Advantage

When you hear "block," you might think of a complete engine overhaul, but that isn't always the case. Our Crawford Billet Power Blocks (BPB) are a specialized component designed to do one thing exceptionally well: improve your engine's breathing. These blocks act as spacers that raise the intake manifold, which in turn lengthens the intake runners. This simple but effective modification optimizes airflow, leading to significant gains in midrange torque and horsepower. It's a direct, bolt-on upgrade that enhances your engine's natural performance without requiring a complete teardown, making it one of the most efficient ways to get more power from your Subaru.

Evaluating Other Blocks on the Market

As you research, you'll likely come across "short blocks" from various manufacturers. It's important to understand that a short block is fundamentally different from our Billet Power Blocks. A short block is the bottom half of an engine, assembled and ready for your cylinder heads. These are designed for massive power builds, replacing the core of your factory engine to handle extreme stress. While a built short block is the right choice for a high-horsepower race car, it's a far more intensive and expensive project. For the enthusiast looking for tangible gains without the complexity of a full engine build, our BPBs offer a more direct and accessible path to performance.

Why Material Quality is Non-Negotiable

No matter what performance part you're considering, the material it's made from is crucial. Our Billet Power Blocks are machined from a solid piece of aluminum, a process that ensures maximum strength and durability. Unlike cast or welded parts that can have hidden weaknesses, billet construction creates a component that is incredibly robust and built to last for the life of your vehicle. This commitment to quality means you can trust the part to handle the increased demands of a tuned engine. When you invest in high-quality performance parts, you're not just buying power; you're buying peace of mind.

Balancing Your Budget and Performance Goals

Ultimately, the right choice depends on your goals and budget. If you're looking for a noticeable improvement in throttle response and midrange power for your WRX or Crosstrek, our Billet Power Blocks are a smart, cost-effective investment. They deliver real-world results you can feel every day. To get the most out of them, it's best to pair them with other quality engine components and a professional tune. Our expert engine tuning services can help you create a complete package that ensures all your parts work together perfectly, giving you the reliable power you're looking for.

Your Guide to Installation and Tuning

You’ve chosen your performance block, and now it’s time for the most exciting part: getting it on your Subaru and feeling the difference. Proper installation and tuning are what separate a good build from a great one. It’s not just about bolting on a new part; it’s about making sure your entire system works in harmony to deliver the power, reliability, and driving experience you’re after. This is where your research pays off and your vision for your car starts to become a reality.

Getting this phase right is non-negotiable—it ensures you get every bit of performance you paid for and protects your engine from potential damage. From having the right tools on hand to understanding the critical role of a professional tune, each step is essential for a successful outcome. We’ll walk through the key phases of the process, so you can approach your installation with confidence and get back on the road—or the track—as quickly as possible. Think of this as the final, crucial step in transforming your vehicle. A careful, informed approach here will pay dividends in both performance gains and peace of mind, ensuring your engine runs safely and efficiently for years to come.

Comprehensive infographic showing Subaru engine power block installation process, featuring technical specifications for billet aluminum construction, professional tuning requirements, airflow optimization principles, material quality standards, and maintenance monitoring protocols. Includes specific torque values, fuel requirements, performance gains, and safety parameters for successful power block upgrades.

Essential Tools and Equipment

The good news is that installing Crawford Billet Power Blocks is a straightforward job that most enthusiasts can handle in their own garage. With a difficulty rating of about 3 out of 10, you can expect the installation to take around an hour. You won’t need a professional lift or highly specialized equipment, just a solid set of metric sockets, wrenches, and the confidence to work on your engine.

Before you start, make sure you have a clean workspace and all your tools laid out. While the process is relatively simple, having some mechanical experience is always a plus. Following a detailed installation video can also make the process smoother, giving you a visual guide for every step. The goal is a clean, correct installation that sets you up for the next crucial phase: tuning.

Key Steps for a Successful Installation

A successful installation goes beyond simply tightening bolts. To get the most from your new power blocks, a few best practices are in order. One of the most important steps to take immediately after installation is to start using mid-grade or premium fuel. The improved airflow from the power blocks changes your engine's demands, and higher-octane fuel helps prevent detonation, or "knock," which can be damaging under load.

This simple switch protects your engine and allows it to perform optimally with the new hardware. Think of it as providing the right diet for your newly upgraded engine. Following the specific torque specs for your bolts is also critical to prevent leaks or damage. Taking your time and focusing on these details ensures your performance parts function exactly as they were designed to.

The Critical Role of a Professional Tune

Installing power blocks without a proper tune is like buying running shoes but never tying the laces—you just won’t get the performance you paid for. After installation, a new tune is absolutely essential. Your Subaru’s engine control module (ECM) is calibrated for the stock intake manifold’s airflow. The power blocks fundamentally change that dynamic, and the ECM needs to be recalibrated to account for the increased air and fuel requirements.

A professional tune adjusts the fuel maps, timing, and other parameters to optimize performance and ensure engine safety. Skipping this step can lead to a lean air-fuel ratio, which can cause catastrophic engine damage. Our expert engine tuning services ensure your vehicle runs efficiently and safely, maximizing the gains from your new components.

Matching Your Fuel System to Your New Power

To fully realize the benefits of your new power blocks, your fuel system needs to be up to the task. As mentioned, switching to mid-grade or premium fuel is the first and most important step. Higher-octane fuel is more resistant to knock, which is critical when you’re making more power. This adjustment supports your engine’s new capabilities and is key to its longevity.

For more aggressive builds, you might also consider upgrading your fuel pump or injectors to keep up with the engine's increased demand. However, for most bolt-on applications featuring our power blocks, a stock fuel system paired with premium fuel and a professional tune is sufficient. This balanced approach ensures all your Subaru WRX upgrades work together seamlessly, delivering reliable and consistent power every time you hit the gas.

Real-World Performance Gains

Upgrading your engine is about more than just numbers on a dyno sheet; it’s about how your car feels and performs on the road and the track. Adding a performance block translates directly into tangible improvements you can feel from the driver's seat. Whether you’re chasing faster lap times or simply want a more responsive and exciting daily driver, the right components make all the difference. Let’s look at the specific gains you can expect when you optimize your engine’s airflow and efficiency.

Dominating the Track

On the track, every fraction of a second counts. The Crawford Billet Power Blocks (BPB) are designed to give you a competitive edge by optimizing your engine’s intake. By lengthening the intake runners, these blocks improve volumetric efficiency, allowing your engine to breathe better, especially in the mid-range RPMs. This translates to stronger pull out of corners and more immediate throttle response when you need it most. It’s a modification that delivers a noticeable improvement in your car’s track-day performance, helping you shave time off your laps and stay ahead of the competition.

Transforming Your Daily Drive

You don’t have to be a track warrior to appreciate a well-sorted engine. For your daily commute, Billet Power Blocks can make your Subaru feel more alive and engaging. Many drivers find them to be a straightforward and effective upgrade, even for cars without a custom tune. The improved airflow results in a smoother powerband and gets rid of the notorious mid-range torque dip common in some Subaru models. This means better acceleration for merging onto the highway and a more satisfying driving experience all around, turning your everyday trips into something you look forward to.

Expected Gains in Horsepower and Torque

Let's talk numbers. While every build is different, installing a set of Billet Power Blocks can yield significant and measurable results. As part of a complete package like our 'POWERPACK' kits, these components have been shown to add up to 20 horsepower on certain Subaru models. This is a substantial gain from a bolt-on modification that doesn’t require tearing into the engine itself. By focusing on improving the efficiency of the intake manifold, you get a solid increase in both horsepower and torque where you can actually use it. You can find these kits among our Subaru WRX Upgrades and for other models.

How Better Airflow Translates to Speed

Improved airflow is the foundation of making more power. When your engine can take in more air, it can burn more fuel, and that creates a bigger bang. But it’s not just about quantity; it’s about quality. Our Billet Power Blocks are precision-machined from high-quality billet aluminum to ensure the airflow is smooth and uninterrupted. This efficiency means your engine doesn't have to work as hard to produce power, resulting in better responsiveness and reliability. This fundamental improvement is what translates to faster acceleration and a higher top speed, making it one of the smartest performance parts you can invest in.

Protecting Your Investment: Long-Term Care

Installing a performance block is a major step toward achieving your vehicle’s full potential, but the work doesn’t stop there. To ensure your engine runs strong for years to come, you’ll need to adapt your approach to maintenance and care. Think of it as protecting your investment. A well-maintained, thoughtfully modified engine is a reliable one, whether you’re pushing for faster lap times or exploring a remote trail. These practices will help you enjoy the power gains with peace of mind, knowing your Subaru is built to last.

Your New Maintenance Checklist

With more power comes a greater responsibility to stay on top of your maintenance schedule. Your old routine needs a few key updates to support the engine's new capabilities. First, fuel quality is critical. For the best results and to protect your engine, we recommend using mid-grade or premium fuel after installation. You should also consider more frequent oil changes with high-quality synthetic oil to ensure all components are properly lubricated under higher stress. Finally, make a habit of performing regular visual inspections under the hood. Check for any signs of leaks, loose connections, or worn hoses. Catching these small things early is the key to preventing larger issues down the road.

Supporting Mods to Consider

To get the best results and performance from your new block, it's important to use it with other high-quality performance parts. An engine is a complete system, and upgrading one component can expose a weak link elsewhere. For instance, improved airflow from a new block won't deliver its full potential if your fuel system can't keep up or your exhaust creates a bottleneck. Consider pairing your block with supporting modifications like an upgraded fuel pump, higher-flow injectors, a more efficient radiator, and a performance exhaust system. Creating a balanced build ensures every part works in harmony, giving you smooth, reliable power across the entire RPM range.

How to Monitor Your Engine's Health

Your Subaru’s engine is durable and reliable, and adding a quality performance block won’t change that. However, it’s smart to become more attuned to your vehicle’s health. Pay close attention to your dashboard gauges, especially oil pressure and coolant temperature, and note any unusual fluctuations. Listen for new sounds from the engine bay and feel for any changes in performance or responsiveness. A professional engine tuning service is invaluable here, as it not only optimizes performance but also establishes a healthy baseline for all your engine’s parameters. This makes it much easier to spot when something is slightly off before it becomes a serious problem.

Proactive Steps for Long-Term Reliability

Ultimately, the best way to ensure long-term reliability is to be proactive from the very beginning. A built short block or a thoughtfully upgraded engine is more than just a collection of high-performance parts; it’s an insurance policy against catastrophic engine failure. Investing in quality components and professional installation pays dividends in both performance and durability. This philosophy is at the core of every build, from a track-ready STI to a fully equipped overlanding Crosstrek. By choosing the right parts and trusting expert technicians for installation and tuning, you’re not just adding horsepower—you’re building a stronger, more resilient engine designed to handle whatever you throw at it.

The Tech Specs That Matter

When you’re deciding on engine upgrades, the details make all the difference. The materials, design, and proven results are what separate a reliable performance part from one that will let you down. Understanding these technical specifications helps you make an informed choice that aligns with your build goals, whether you're aiming for a responsive daily driver or a track-ready machine. Let's break down the key specs that truly matter when comparing power blocks and short blocks, so you can see exactly what you’re investing in and why it’s the right move for your Subaru.

Materials and Manufacturing

The foundation of any quality engine component is the material it’s made from. Our Crawford Billet Power Blocks are machined from solid blocks of high-grade billet aluminum. Unlike cast parts, which are made by pouring molten metal into a mold, billet construction involves carving the component from a single piece of metal. This process creates a much denser, stronger, and more durable part that can withstand the intense heat and pressure of a high-output engine. This superior strength ensures reliability under demanding conditions, giving you the confidence to push your vehicle harder. The precision of our advanced machining process also guarantees a perfect fit every time.

Key Design Innovations

At first glance, a power block might seem like a simple spacer, but its design is engineered for a specific performance outcome. The Crawford Billet Power Block is designed to raise the intake manifold, which effectively lengthens the intake runners. This change isn't just for looks; it fundamentally alters your engine's airflow dynamics. Longer runners help improve air velocity at lower RPMs, which translates to a significant increase in low-end and mid-range torque. This gives you better throttle response and more usable power right where you need it for daily driving and cornering on the track. It’s a smart, targeted upgrade that enhances your engine’s efficiency and overall performance.

Your Subaru Compatibility Guide

Finding the right part for your specific model is crucial. We’ve engineered our Billet Power Blocks to fit a wide range of Subaru vehicles from 2002 to the present. Whether you drive a track-focused WRX or STI, a versatile Forester, or an adventure-ready Crosstrek, we have a solution designed for your engine. You can find specific Subaru WRX upgrades and parts for other models directly on our site. Always confirm the model year and engine type before purchasing to ensure a seamless installation. Our goal is to provide a direct-fit component that integrates perfectly with your existing setup, making the upgrade process straightforward.

Proven Performance Data

The real measure of any upgrade is the tangible result it delivers. Our POWERPACK kits, which include the Billet Power Blocks, have been shown to add up to 20 horsepower on certain Subaru models. This is a substantial gain from a single, bolt-on modification. While a fully built short block is designed to handle extreme power levels—often from 550 to over 1,000 horsepower—our power blocks offer a more accessible path to immediate performance improvements. To fully realize these gains, professional engine tuning services are essential. A proper tune adjusts your engine’s parameters to take full advantage of the improved airflow, ensuring you get the maximum power and reliability from your investment.

Is a Performance Block Right for You?

Deciding on a major engine component can feel like a huge commitment, but it doesn't have to be intimidating. A performance block is a fantastic upgrade, but it's most effective when it aligns with your vehicle's purpose and your long-term goals. Whether you're building a track-ready STI or a capable overlanding Crosstrek, the key is to understand what you're installing and why. This upgrade is about more than just bolting on a part; it's about making a strategic choice that enhances your entire engine setup. Let's walk through the key considerations to determine if adding a performance block is the right next step for your Subaru build.

Identifying a High-Quality Build

When you're shopping for performance parts, material and manufacturing quality are everything. A top-tier performance block, like the Crawford Billet Power Blocks, is machined from a solid piece of high-grade billet aluminum. This process creates an incredibly strong and precise component that can handle the intense heat and pressure of a high-output engine. Cheaper alternatives are often made from cast metal, which is more prone to cracking under stress. Look for precision engineering that ensures a perfect fit and finish. A quality block isn't just a spacer; it's a durable foundation designed to optimize airflow and withstand the demands of spirited driving for years to come.

Setting Realistic Performance Goals

A performance block is an excellent component, but it works as part of a team. To see the best results, you need to pair it with other quality performance parts that support its function. Installing a block to improve airflow won't do much if your intake or exhaust systems are still restrictive. Think about your end goal. Are you looking for a modest bump in mid-range torque for your daily driver, or are you building a high-horsepower machine for the track? A power block provides a significant and cost-effective gain, but it's one piece of the puzzle. A well-rounded build with complementary upgrades will always deliver more reliable and satisfying results.

Factoring in Installation and Tuning

The good news is that installing a component like our Billet Power Blocks is straightforward, typically taking an hour or less for a seasoned mechanic. However, the physical installation is only half the job. To truly capitalize on the improved airflow, a professional tune is essential. Your Subaru's Engine Control Unit (ECU) needs to be recalibrated to account for the new hardware. This adjustment ensures your air-fuel ratios are correct, your timing is optimized, and you're safely making the most power possible. Skipping the tune means leaving horsepower on the table and potentially risking engine health. Plan for professional engine tuning services as a required part of the upgrade process.

Why It's a Smart Investment for Your Build

For many Subaru owners, a performance block is one of the most intelligent investments you can make. It offers a tangible increase in performance and engine durability without the massive cost and complexity of a full engine rebuild. By lengthening the intake runners, it improves volumetric efficiency, which translates directly to more horsepower and torque across the powerband. This makes it a foundational upgrade that not only enhances your current setup but also supports future modifications. Whether you're looking to get more out of your Subaru WRX on the street or give your Forester more grunt on the trails, a power block delivers a significant return on your investment.

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Frequently Asked Questions

So, what's the simplest way to understand the difference between a Power Block and a short block? Think of it this way: a Billet Power Block is like a breathing exercise for your current engine. It’s a bolt-on part that helps your engine take in air more efficiently to give you more usable torque and a better throttle response. A performance short block, on the other hand, is the new, stronger foundation you build an entirely new high-horsepower engine upon. One is a smart enhancement, while the other is the starting point for a major overhaul.

Is a professional tune really necessary after installing a Billet Power Block? Yes, it is absolutely essential. Your Subaru's computer is programmed to manage the engine based on its stock parts. Installing a Power Block changes the airflow so significantly that the computer needs new instructions to properly manage fuel and timing. Skipping the tune not only leaves performance on the table but can also create a lean air-fuel condition that could seriously damage your engine over time.

Can I install the Billet Power Blocks myself, or do I need to hire a mechanic? If you are comfortable working on your car and have a basic set of metric tools, this is definitely a job you can handle in your own garage. The installation is very straightforward and typically takes about an hour. It doesn't require any specialized equipment, just a bit of patience and careful attention to the instructions to ensure everything is seated and torqued correctly.

Will adding a Power Block put extra stress on my stock engine? No, when installed and tuned correctly, a Billet Power Block will not add harmful stress to your engine. It's designed to optimize the engine's existing capabilities by improving its efficiency, not by forcing it to work beyond its limits. By pairing the installation with a professional tune and using higher-quality fuel, you are ensuring the engine operates safely within its new, more efficient parameters.

If a short block is for high horsepower, why would I choose a Power Block instead? The right choice comes down to your specific goals and budget. A short block is the correct path if you are planning a massive power build with a larger turbo and other extensive modifications. A Billet Power Block is the ideal solution for the enthusiast who wants a significant, noticeable improvement in daily driving performance and midrange power without the immense cost, complexity, and downtime of a full engine build. It delivers tangible results you can feel right away.

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